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 MDW Ultra Wide Series
Single and Dual Output 20 Watt DC/DC Converter 4:1 Wide Input Voltage Range FEATURES APPLICATIONS
Output Current up to 5.5A Measurement High Efficiency up to 89% Wireless Network Fixed Switching Frequency Telecom/Datacom Six-Sided Continuous Shielding Industry Control System 20 Watts Maximum Output Power Semiconductor Equipment 4:1 Ultra Wide Input Voltage Range Standard 2.0 x 1.0 x 0.4 Inch Package Options: Negative Logic Remote ON/OFF Compliant to RoHS EU Directive 2002/95/EC CE Mark Meets 2006/95/EC, 93/68/EEC, and 89/336 EEC
SPECIFICATIONS: MDW Ultra Wide Series
All specifications apply @ 25C ambient unless otherwise noted
INPUT SPECIFICATIONS
Input Voltage Range ............ 24V nominal input .......................... 9-36VDC 48V nominal input ........................ 18-75VDC Input Filter ....................................................................................... Pi Type Input Voltage Variation......... dv/dt ............................................ 5V/ms max (Complies with ETS300 132 part 4.4) Input Surge Voltage (100ms max) ....... 24V input ...........................50VDC 48V input .........................100VDC Input Reflected Ripple Current (nominal Vin and full load) ...........20mAp-p Start Up Time (nominal Vin and constant resistive load) Power Up................................................................................20ms typ. Remote ON/OFF ....................................................................20ms typ. Start Up Voltage................... 24V input.............................................9 VDC 48V input...........................................18 VDC Shutdown Voltage................ 24V input .........................................7.5 VDC 48V input ..........................................15 VDC Remote ON/OFF (Note 6) (Positive Logic)............... DC-DC ON ................Open or 3V < Vr < 12V DC-DC OFF .............Short or 0V < Vr < 1.2V (Negative Logic) ............. DC-DC ON ...............Short or 0V < Vr < 1.2V DC-DC OFF ..............Open or 3V < Vr < 12V Input Current of Remote Control Pin (nominal Vin) ........ -0.5mA ~ +0.5mA Remote Off Input Current (nominal Vin) ...........................................2.5mA
PROTECTION SPECIFICATIONS
Over Voltage Protection ...........3.3V output .......................................... 3.9V (zener diode clamp) 5V output .......................................... 6.2V 12V output ........................................... 15V 15V output ........................................... 18V Over Load Protection (% of full load at nominal input) ................. 150% typ. Short Circuit Protection...................................... Hiccup, automatic recovery
GENERAL SPECIFICATIONS
Efficiency ........................................................................................see table Switching Frequency .................................................................400KHz typ. Isolation Voltage (Input to Output)......................................... 1600VDC min. Isolation Voltage (Input to case) ............................................ 1600VDC min. Isolation Voltage (Output to Case) ........................................ 1600VDC min. Isolation Resistance ...............................................................10 ohms min. Isolation Capacitance .............................................................. 1500pF max. Case Grounding .................... Connect case to -Vin with decoupling Y Cap
9
ENVIRONMENTAL SPECIFICATIONS
Operating Temperature ................................. -40C ~ +66C (w/o derating) +66C ~ +105C (w/ derating) Storage Temperature .......................................................... -55C ~ +125C Maximum Case Temperature ............................................................. 105C Relative Humidity...................................................................5% to 95% RH Thermal Impedance (Note 7) Natural Convection ............................................................. 12C / Watt Natural Convection with Heat-Sink..................................... 10C / Watt Thermal Shock ..................................................................... MIL-STD-810F Vibration ................................10~55Hz, 10G, 30 minutes along X, Y, and Z MTBF (Note 1)............BELLCORE TR-NWT-000332..........1.691 X 10 hrs 5 MIL-STD-217F ................................. 5.629 x 10 hrs
6
OUTPUT SPECIFICATIONS
Output Voltage ..............................................................................see table Voltage Accuracy (nominal Vin and full load) ...................................... 1% Voltage Adjustability............................................................................. 10% Output Current ..............................................................................see table Output Power ........................................................................ 20 watts max. Line Regulation (LL to HL at FL).................. Single.......................... 0.2% Dual ............................ 0.5% Load Regulation (no load to full load) .......... Single.......................... 0.5% Dual ............................... 1% Cross Regulation (Dual) (Asymmetrical load 25% / 100% FL) ............ 5% Minimum Load ....................................................................................... 0% Ripple/Noise (20 MHz BW) ...........................................................see table (measured with a 0.1uF/50V MLCC) Temperature Coefficient ................................................. 0.02% / C max. Transient Response Recovery Time (25% load step) .......................250us
PHYSICAL SPECIFICATIONS
Weight ..................................................................................... 27g (0.95 oz) Dimensions....................... 2.0 x 1.0 x 0.40 inches (50.8 x 25.4 x 10.2 mm) Case Material ..............................................................Nickel-coated copper Base Material................................................FR4 PCB (Effective July 2008) Potting material..................................................................Epoxy (UL94-V0) Shielding......................................................................................... six-sided
Due to advances in technology, specifications subject to change without notice Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797
MDW Ultra Wide Series
Single and Dual Output 20 Watt DC/DC Converter 4:1 Wide Input Voltage Range SAFETY & EMC
Safety Standard Pending ................. IEC60950-1, UL60950-1, EN60950-1 EMI (See Note 8) ............... EN55022............................................. Class A ESD.................... EN61000-4-2........ Air 8KV ......Perf. Criteria B Contact 6KV Radiated Immunity........... EN61000-4-3...............10V/m Perf. Criteria A Fast Transient.................. EN61000-4-4 ................... 2KV Perf. Criteria B Surge (See Note 9).......... EN61000-4-5.................1KV Perf. Criteria B Conducted Immunity...... EN61000-4-6.............10 Vrms Perf. Criteria A
OUTPUT VOLTAGE / CURRENT RATING CHART
Model Number
MDW24S3.3-5500 MDW24S5-4000 MDW24S12-1670 MDW24S15-1330 MDW24D5-2000 MDW24D12-833 MDW24D15-667 MDW48S3.3-5500 MDW48S5-4000 MDW48S12-1670 MDW48S15-1330 MDW48D5-2000 MDW48D12-833 MDW48D15-667
Input Range
Output Voltage
3.3 VDC 5 VDC 12 VDC 15 VDC 5 VDC 12VDC 15VDC 3.3 VDC 5 VDC 12 VDC 15 VDC 5 VDC 12VDC 15VDC
Output Current Min. load Full load
0mA 0mA 0mA 0mA 0mA 0mA 0mA 0mA 0mA 0mA 0mA 0mA 0mA 0mA 5500mA 4000mA 1670mA 1330mA 2000mA 833mA 667mA 5500mA 4000mA 1670mA 1330mA 2000mA 833mA 667mA
Output (4) Ripple & Noise
60mVp-p 75mVp-p 75mVp-p 75mVp-p 100mVp-p 100mVp-p 100mVp-p 60mVp-p 75mVp-p 75mVp-p 75mVp-p 100mVp-p 100mVp-p 100mVp-p
Input Current Capacitor(5) Efficiency (4) Load max No load (3) Full load (2)
50mA 65mA 22mA 22mA 55mA 30mA 30mA 35mA 35mA 15mA 15mA 35mA 17mA 17mA 934mA 992mA 1018mA 1014mA 992mA 1004mA 1005mA 467mA 496mA 503mA 501mA 490mA 496mA 496mA 85% 88% 86% 86% 88% 87% 87% 85% 88% 87% 87% 89% 88% 88% 18000uF 9600uF 1650uF 1050uF 4800uF 825uF 525uF 18000uF 9600uF 1650uF 1050uF 4800uF 825uF 525uF
24 VDC (9-36 VDC)
48 VDC (18-75 VDC)
NOTES
1. 2. 3. 4. 5. 6. 7. 8. 9. BELLCORE TR-NWT-000332. Case 1: 50% Stress, Temperature at 40C (Ground fixed and controlled environment). MIL-STD-217F Notice2 @Ta=25 C, Full load (Ground, Benign, controlled environment) Maximum value at nominal input voltage and full load. Typical value at nominal input voltage and no load. Typical value at nominal input voltage and full load. Test by minimum Vin and constant resistive load. The ON/OFF control pin voltage is referenced to -Vin. To order negative logic ON/OFF control add the suffix "R" (Ex: MDW48S5-4000R) Heat sink is optional, consult factory for ordering details. The MDW Series can meet EN55022 Class A with an external capacitor in parallel with the input pins. Recommended: 24Vin: NA. 48Vin: 1F/100V An external filter capacitor is required if the module has to meet EN61000-4-5. The filter capacitor Wall Industries suggests: Nippon chemi-con KY Series, 220uF/100V, ESR 48m.
DERATING CURVES & EFFICIENCY GRAPHS
O U T P U T P O W E R (% )
120 100 80 60 40 20 0 -40
Natural convection
FED20-48S05W Derating Curve MDW48S5-4000 DERATING CURVE
120
FED20-48S05W DeratingDERATING CURVE Curve MDW48S5-4000 With Heatsink (Note 7 ) With Heatsink (Note 7)
O U T P U T P O W E R (% )
100 80 60 40 20 0 -40
100LFM 200LFM 300LFM 400LFM 500LFM
-20 0 20 40 60 72 80 100 105 120
Natural convection
100LFM 200LFM 300LFM 400LFM 500LFM
-20 0 20 40 60 80 78 100 105 120
AMBIENT TEMPERATURE()
FED20-48S05W MDW48S5-4000 Efficiency VS vs Voltage EfficiencyInput Input Voltage
EFFICIENCY(% )
95 90 85 80 75 70 65 60 55 50 45
AMBIENT TEMPERATURE()
FED20-48S05W MDW48S5-4000 Efficiency VS vs Input EfficiencyOutput Load Voltage
90%
E F F IC IE N C Y (% )
88% 86% 84% 82% 80% 78%
18
24
30
36
42
48
54
60
66
72
10
20
30
40
50
60
70
80
90
100
INPUT VOLTAGE (V)
OUTPUT LOAD (% of Full Load)
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797
MDW Ultra Wide Series
Single and Dual Output 20 Watt DC/DC Converter 4:1 Wide Input Voltage Range MECHANICAL DRAWING
1.00 (25.4) 0.50 (12.7) DIA. 0.04 (1.0)
0.400 (10.16) 0.400 (10.16)
0.40 (10.2)
PIN CONNECTION
PIN 1 2 3 4 5 6 SINGLE +INPUT -INPUT +OUTPUT TRIM -OUTPUT CTRL DUAL +INPUT -INPUT +OUTPUT COMMON -OUTPUT CTRL
12
6
0.800 (20.32)
2.00 (50.8)
3
4
5
EXTERNAL OUTPUT TRIMMING
0.60 (15.2)
Output can be externally trimmed by using the method shown below.
0.22 (5.6)
0.100 (2.54) 0.200 (5.08) 1. All dimensions in Inches (mm) Tolerance: X.XX0.02 (X.X0.5) X.XXX0.01 (X.XX0.25) 2. Pin pitch tolerance 0.01(0.25)
FIGURE 1 PIN CONNECTION
PIN SINGLE DUAL 1 + Filter + INPUT Recommended INPUT for EN55022 Class B Compliance 2 - INPUT - INPUT C3 3 + OUTPUT + OUTPUT 4 TRIM COMMON 5 - OUTPUT - OUTPUT L1 3 4 6 CTRL CTRL +Vin INPUT +Vout
C1 C2 EXTERNAL OUTPUT TRIMMING INPUT Load -Vout
FIGURE 2
Recommended EN55022 Class B Filter Circuit Layout
-INPUT
MDW SERIES
Output can be externally trimmed -Vin by using the method shown below. 2 1
TRIM UP
+INPUT TOP VIEW
TRIM DOWN Converter D/D
5
4
RU
4 3
RD
C4
The components used in the Figure 1, together with the manufacturers' part numbers for these components, are as follows: C1 C2 C3 C4 L1
MDW24xxxxxxx MDW48xxxxxxx 450uH Common Choke 325uH 2.2uF/100V 2.2uF/100V 1000pF/2KV 1000pF/2KV Common Choke 4.7uF/50V N/A 1000pF/2KV 1000pF/2KV
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797


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